Oil & Gas Diverter Manifold

General:

Our Oil & Gas Diverter Manifold is a high-pressure flow control assembly designed to safely divert and route produced fluids between different downstream destinations during surface well testing, well cleanup, flowback, and production testing operations.

The manifold provides multiple flow paths, allowing operators to select and isolate different outlets according to the operating requirements. It can be supplied as a standalone manifold or integrated into a complete surface well testing package.

The Oil & Gas Diverter Manifold can be configured for oil, gas, or multiphase service, with different sizes, pressure ratings, valve arrangements, connection types, materials, and skid configurations available according to project requirements.

Features:

• Multiple flow paths for flexible fluid diversion
• Suitable for high-pressure well testing applications
• Designed for oil, gas and multiphase service
• Various valve arrangements available
• Skid-mounted or standalone design
• Flanged or hammer union connections
• Suitable for onshore and offshore operations
• Sour-service configurations available
• Compact and robust construction
• Easy integration with separators, tanks, burners and production flowlines
• Customized design according to project requirements

Applications:

The Oil & Gas Diverter Manifold is commonly used in:
• Surface Well Testing
• Extended Well Testing
• Exploration Well Testing
• Well Cleanup
• Flowback Operations
• Production Testing
• Early Production Facilities
• Temporary Production Systems
• Onshore Well Testing
• Offshore Well Testing

Oil / Liquid Hydrocarbons: Typically routed from a test separator or tank to a burner, storage tank, transfer system, or production flowline.

Gas: Typically routed from a test separator or gas-handling system to a flare, burner, gas metering system, or production line.

Multiphase Fluids: Used to control and route mixed oil, gas and produced water streams within surface well testing systems.

Flow Arrangement:

Wellhead / Test Separator / Process Equipment → Diverter Manifold →

Burner / Flare | Storage Tank | Production Flowline | Other Process Equipment

The inlet and outlet arrangement, number of flow paths and valve configuration can be customized according to the surface facility or well testing package.

Technical Parameters:

Product: Oil & Gas Diverter Manifold
Application: Well Testing / Flow Diversion
Service: Oil / Gas / Multiphase
Nominal Size: 2", 3", 4", 6" and customized
Working Pressure: 1,440 / 2,000 / 5,000 psi typical
Valve Configuration: 2-way / 3-way / 4-valve / 5-valve / Customized
Valve Type: Gate Valve / Ball Valve / Customized
Connection: Flange / Hammer Union / Customized
Common Connections: Fig 206 / Fig 602 / Fig 1002 / Fig 1502
Temperature: According to operating conditions
Material: Carbon Steel / LTCS / Stainless Steel / CRA
Sour Service: Available
Piping Standard: ASME B31.3, where applicable
Pressure Components: API 6A, where applicable
PSL / PR: According to project requirements
Installation: Onshore / Offshore
Mounting: Skid-mounted / Standalone
Design: Standard / Customized

Design & Configuration:

The Diverter Manifold can be engineered according to the complete well testing system, process flow diagram or customer P&ID.
Flow Configuration:
• Two-way flow diversion
• Three-way flow diversion
• Multi-outlet configuration
• Four-valve configuration
• Five-valve configuration
• Customized flow paths
Connection Options:
• API flanged connections
• Fig 602
• Fig 1002
• Fig 1502
• Hammer Union
• ANSI flanges
• Other connections according to customer requirements
Pressure Rating:
• 1,440 PSI
• 2,000 PSI
• 5,000 PSI
Higher pressure ratings can be considered based on the application.

Materials & Sour Service:

Material selection is based on the operating pressure, temperature, fluid composition and service environment.
Typical material options include:
• Carbon Steel
• Low Temperature Carbon Steel
• Stainless Steel
• Corrosion Resistant Alloys (CRA)
• Other materials according to project specifications
For H₂S-containing oil and gas wells, sour-service configurations can be provided with appropriate material selection in accordance with applicable requirements of NACE MR0175 / ISO 15156.

Applicable Standards:

Depending on the configuration and application, the Diverter Manifold can be designed and manufactured in accordance with applicable international standards, including:
• API Spec 6A – Wellhead and Christmas Tree Equipment, where applicable
• ASME B31.3 – Process Piping
• NACE MR0175 / ISO 15156 – Materials for H₂S-containing environments
• ASME B16.5 – Pipe Flanges and Flanged Fittings
• DNV 2.7-1 – Offshore Containers, where applicable
• PED / CE – According to project requirements
Inspection and documentation can include material certificates, dimensional inspection, NDT, hydrostatic pressure testing and third-party inspection according to customer requirements.

Customized Diverter Manifold:

Each well testing and production application may have different flow rates, pressure ratings, fluid characteristics and outlet requirements.
We can customize the Diverter Manifold based on:
• Oil, gas or multiphase service
• Flow rate
• Working and design pressure
• Operating temperature
• Fluid composition
• H₂S / CO₂ service
• Number of outlets
• Valve arrangement
• Connection type
• Piping size
• Skid dimensions
• Onshore or offshore installation
• Customer P&ID and layout
Our engineering team can develop a suitable configuration based on the customer's datasheet, P&ID, flow requirements or well testing package layout.

Quality & Testing:

Each Diverter Manifold is manufactured and inspected according to applicable project specifications and quality requirements.
Typical inspection and testing may include:
• Raw material inspection
• Material traceability
• Dimensional inspection
• Visual inspection
• NDT
• Hydrostatic pressure testing
• Valve function testing
• Pressure and leakage testing
• Final inspection
• Third-party inspection, when required
Required manufacturing and inspection documentation can be supplied with the equipment.

Oil & Gas Diverter Manifold Manufacturer:

We manufacture and supply Oil & Gas Diverter Manifolds for well testing, flowback, well cleanup and production applications.
Our Diverter Manifolds can be supplied as individual high-pressure assemblies or integrated into complete skid-mounted well testing and flow-control packages.
Standard and customized configurations are available for oil, gas and multiphase service, with different pressure ratings, sizes, valve arrangements and connection options.
For a quotation or technical proposal, please provide the size, working pressure, flow rate, service medium, connection type, valve configuration and applicable standards.
Our engineering team can recommend a suitable Diverter Manifold configuration based on your application requirements.

Why Winning Petro?

Full‑cycle customized engineering: We deliver tailor‑made solution based on your actual medium property, flow rate, pressure‑temperature, site layout and local specification requirements, not only standardized off‑the‑shelf products.
Overseas project execution capability: Rich experience for global oil & gas projects, completed oil refinery three‑phase separator delivery and after‑sales support.
Complete package supply scope: Vessel body, internal components, all instruments, control valves, safety accessories, skid integration can be supplied as one complete package.
Technical documentation support: Provide full set of drawing, calculation sheet, pressure‑vessel certification, operation‑maintenance manual for international project bidding and site acceptance.
Global after‑sales service: Offer remote technical guidance, on‑site commissioning support, spare‑parts supply and regular operation consultation.
One‑stop service: Cover early‑stage process simulation, equipment design & manufacturing, factory acceptance test (FAT), shipment coordination, installation guidance and post‑delivery technical follow‑up.